Why are you using hot melt? Epoxy systems are better for a number of reasons: You use less adhesive, the bonds are stronger regardless of environmental factors (like heat), fatigue life is longer, surface prep is less of an issue.
Try Araldite 2010 with a static mixing head, cures in 10minutes at room temp and is designed for metal/metal bonding, no more heating element problems and Araldite will supply all the equipment turn-key.
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